Bell Casting Events
The art of creating a cast bronze bell is steeped in
centuries-old history and ritual.
The bellfounder's often crafted the bell in the courtyard of
the local church where it was to be placed.
Christoph Paccard is keeping that tradition alive by
offering our clients the same once-in-a-lifetime experience:
participating in and witnessing the creation of your own cast
bronze bell right on your own property!
The History
Historically, the bellfounder traveled to the church and dug
a pit in the ground in front of the church at the base of the
tower.
In the pit, he created the bell mold and prepared it for the
casting. While this was happening, he built a very hot
fire to melt the bronze, typically using oak wood.
Once the bronze was molten, the founder would make his pour
into the bell mold. Once the bell was cast, it would be
carefully raised from the pit, and the mold broken off.
Any remaining particles of clay were scrubbed and polished from
the bell before hoisting it into the tower.
How It Works Today
Today, our state-of-the-art mobile furnace makes life a lot
easier for the bellfounder, and no digging or fire pit is
required.
The rest of the process is very much the same today as back
then, and, with the exception of actually pouring the molten
bronze, the bell casting process can be a "hands-on" event,
with participation from children, adults, and elders.
The Two-Day Event
At the beginning of the first day, small, bronze ingots
(bars of bronze) are placed into the furnace.
While the ingots are in the furnace melting, children (and
adults) can make wax inscriptions to be taken home as
mementos.
When the temperature of the bronze nears 2,200 degrees
Fahrenheit, the founders prepare to pour the molten bronze into
the custom-made mold, where it hardens overnight.
The second day starts with a mold breaking ceremony, usually
involving a sledgehammer, volunteers and a cheering
section. Once the mold is broken away, the bell is
sandblasted and highly polished, leaving it with a beautiful
finish.
Finally, the bell is placed into a special
stand, unveiled to the audience, and ceremonially rung for the
first time for all to witness and hear.
Commemorating The Event
Specially-inscribed gift bells can also be sold or given
away as part of the event. It's the perfect opportunity
to commemorate an historic date, celebrate an anniversary, or
to make the bell casting event part of a larger dedication
service.
Please call us at 1-800-849-6670 to learn
more about our customized bell casting events.
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